Oil Clearance of Balancer Shaft Journal (V2403-CR-E4 and; Oil Clearance between Idle Gear Shaft and Idle Gear Bushing- Page 231

ENGINE

L3560, L4060, L4760, L5060, L5460, L6060, WSM

1-S84

Oil Clearance of Balancer Shaft Journal (V2403-CR-E4 and
V2403-CR-TE4)

1. Measure  the  balancer  shaft  journal  O.D.  with  an  outside

micrometer.

2. Measure the cylinder block bore I.D. for balancer shaft with an

inside micrometer or cylinder gauge.

3. If  the  clearance  exceeds  the  allowable  limit,  replace  the

balancer shaft.

9Y1210824ENS0125US0

Oil Clearance between Idle Gear Shaft and Idle Gear Bushing

1. Measure the idle gear shaft O.D. with an external micrometer.

2. Measure the idle gear bushing I.D. with an internal micrometer.

3. Calculate the oil clearance.

4. If the oil clearance is more than the allowable limit, replace the

bushing.

5. If the oil clearance stays more than the allowable limit, replace

the idle gear shaft also.

9Y1210824ENS0088US0

Oil clearance of balancer 

shaft journal 1

Factory specification

0.030 to 0.111 mm

0.00119 to 0.00437 in.

Allowable limit

0.20 mm

0.0079 in.

Balancer shaft journal 1 

O.D.

Factory specification

43.934 to 43.950 mm

1.7297 to 1.7303 in.

Balancer shaft bearing 1 

I.D.

Factory specification

43.980 to 44.045 mm

1.7315 to 1.7340 in.

Oil clearance of balancer 

shaft journal 2

Factory specification

0.030 to 0.111 mm

0.00119 to 0.00437 in.

Allowable limit

0.20 mm

0.0079 in.

Balancer shaft journal 2 

O.D.

Factory specification

41.934 to 41.950 mm

1.6510 to 1.6515 in.

Balancer shaft bearing 2 

I.D.

Factory specification

41.980 to 42.045 mm

1.6528 to 1.6553 in.

Oil clearance of balancer 

shaft journal 3

Factory specification

0.020 to 0.094 mm

0.00079 to 0.0037 in.

Allowable limit

0.20 mm

0.0079 in.

Balancer shaft journal 3 

O.D.

Factory specification

21.947 to 21.960 mm

0.86406 to 0.86456 in.

Balancer shaft bearing 3 

I.D.

Factory specification

21.980 to 22.041 mm

0.86536 to 0.86775 in.

(1) Balancer Shaft Journal 1

(2) Balancer Shaft Journal 2

(3) Balancer Shaft Journal 3

Oil clearance between 

idle gear shaft and idle 

gear bushing

Factory specification

0.025 to 0.066 mm

0.00099 to 0.0025 in.

Allowable limit

0.10 mm

0.0039 in.

Idle gear shaft O.D.

Factory specification

37.959 to 37.975 mm

1.4945 to 1.4950 in.

Idle gear bushing I.D.

Factory specification

38.000 to 38.025 mm

1.4961 to 1.4970 in.

KiSC issued 03, 2016 A