Press-fitting Bushing; Clearance between Front Axle Case Bosses and Bracket; A: Depth of Bushing- Page 509

FRONT AXLE

L3560, L4060, L4760, L5060, L5460, L6060, WSM

6-S19

Clearance between Front Axle Case Bosses and Bracket
Bushings

1. Measure  the  front  axle  case  bosses  O.D.  with  an  outside

micrometer.

2. Measure the bracket bushing I.D. and calculate the clearance.

3. If the clearance exceeds the allowable limit, replace the bracket

bushing.

(L3560 and L4060)

(L4760, L5060, L5460 and L6060)



Press-fitting Bushing

• When  press-fitting  a  new  bushing,  observe  the  dimension

described in the figure.

NOTE

• After replacing the bushing, be sure to adjust the front axle

rocking force. (See page 6-S6.)

9Y1210824FAS0031US0

Clearance between front 

axle case boss (front) 

and bracket bushing 

(front)

Factory specification

0.120 to 0.275 mm

0.00473 to 0.0108 in.

Allowable limit

0.50 mm

0.020 in.

Front axle case boss 

(front) O.D.

Factory specification

49.950 to 49.975 mm

1.9666 to 1.9675 in.

Bracket bushing (front) 

I.D.

Factory specification

50.095 to 50.225 mm

1.9723 to 1.9773 in.

Clearance between front 

axle case boss (rear) 

and bracket bushing 

(rear)

Factory specification

0.100 to 0.292 mm

0.00394 to 0.0114 in.

Allowable limit

1.0 mm

0.039 in.

Front axle case boss 

(rear) O.D.

Factory specification

69.970 to 70.000 mm

2.7548 to 2.7559 in.

Bracket bushing (rear) 

I.D.

Factory specification

70.100 to 70.262 mm

2.7599 to 2.7662 in.

Clearance between front 

axle case boss (rear) 

and bracket bushing 

(rear)

Factory specification

0.025 to 0.195 mm

0.00099 to 0.00767 in.

Allowable limit

0.50 mm

0.020 in.

Front axle case boss 

(rear) O.D.

Factory specification

80.000 to 80.035 mm

3.1496 to 3.1509 in.

Bracket bushing (rear) 

I.D.

Factory specification

80.060 to 80.195 mm

3.1520 to 3.1572 in.

Press-fit depth of 

bushing 

"A"

Factory specification

12.0 to 13.0 mm

0.473 to 0.511 in.

(1) Bushing

A: Depth of Bushing

KiSC issued 03, 2016 A