HYDRAULIC SYSTEM
L3560, L4060, L4760, L5060, L5460, L6060, WSM
8-S1
1. TROUBLESHOOTING
9Y1210824HYS0001US0
Symptom
Probable Cause
Solution
Reference
Page
Implement Does Not
Rise (Not Noise)
Control linkage improperly adjusted
Adjust
Control linkage improperly assembled or
damaged
Repair or replace
–
Position control valve malfunctioning
Repair or replace
Relief valve spring weaken or broken
Replace
Hydraulic piston O-ring, cylinder damaged
Replace
(Noise)
Transmission fluid improper or insufficient
Change or fill
Oil filter clogged
Replace
Suction pipe loosen or broken
Repair or replace
–
Relief valve setting pressure too low
Adjust
Relief valve spring weaken or damaged
Replace
Hydraulic pump malfunctioning
Repair pr replace
Implement Does Not
Reach Maximum
Height
Position control feedback rod improperly
adjusted
Adjust
Top link length improperly adjusted
Adjust
–
Hydraulic arm shaft, lift arm improperly
assembled
Adjust
3 point link improperly set
Adjust
–
Implement Does Not
Lower
Position control valve malfunctioning
• Spool damaged
Replace
• Poppet 2, push rod improperly adjusted
Adjust
Implement Drops by
Weight
Hydraulic cylinder worn or damaged
Replace
Safety valve damaged
Replace
Hydraulic piston and O-ring worn or damaged
Replace
Lowering speed adjusting valve damaged
Replace
Position control valve malfunctioning
• Poppet 2 seat surface damaged
Replace
• Poppet 2 seat sleeve O-ring damaged
Replace
Implement Hunts
(Moves Up and
Down)
Position control valve malfunctioning
• Poppet 2 seat surface damaged
Replace
• Poppet 2 seat sleeve O-ring damaged
Replace
Poppet 2, push rod improperly adjusted
Adjust
Oil Temperature
Increases Rapidly
Relief valve operating
• Relief valve malfunctioning
Adjust or replace
• Hydraulic line is clogged
Clean or replace
–
Hydraulic pump leak or damaged
Repair or replace
Oil leaks from valves
Repair or replace
–
KiSC issued 03, 2016 A