Front Windshield; having the specified tip shape as shown in the figure left.; windshields should be - Page 798

CABIN

L3560, L4060, L4760, L5060, L5460, L6060, WSM

10-S55

Front Windshield

NOTE

• Apply the Sika Tack-Ultrafast (or equivalent) with the jig

having the specified tip shape as shown in the figure left.

• Apply it with a uniform speed to minimize unevenness.
• Follow the instruction manual of Sika Tack-Ultrafast.

1. Apply the Sika Primer 209 on the cabin frame 

"A"

 and 

"B"

 in

the figure.

2. Apply the Sika-Activator (5) on the windshield 

"A"

 and 

"B"

 in

the figure.

3. Apply the Sika Tack-Ultrafast (4) on the windshield 

"A"

 and 

"B"

in the figure.

4. Install the lower (left or right) windshield to the cabin and fix it

with a gummed tape.

5. Set the upper windshield to the cabin and fix it with a gummed

tape.

NOTE

• Use a jig (8) shown in the figure to create even clearance

"E" [approx. 5 mm (0.2 in.)] between the lower and upper
windshield.

• The level unevenness between the upper and lower

windshields should be 

−

1 to +1 mm (

−

0.04 to +0.04 in.) or

less at the windshield surface.

6. Leave it for one hour.

7. Remove the jig (8).

8. Install the H rubber (7) between the lower and upper windshield

(2), (3).

9. Apply the Shin Etsu silicon KE420 in H rubber (7).

10. Apply the Shin Etsu silicon KE420 on the edge of H rubber (7).

NOTE

• When the gummed tape is removed, the glass may be

displaced. In this case fix it again.

• Remove the gummed tape (adhesive tape) little by little to

check the bonding condition.

9Y1210824CAS0095US0

(1) Upper Windshield

(2) Lower Windshield (Right)

(3) Lower Windshield (Left)

(4) Sika Tack-Ultrafast

(5) Sika Activator

(6) Jig

(7) H Rubber

(8) Jig

A: 10 mm (0.39 in.)
B: 12 mm (0.47 in.)
C: 8 mm dia. (0.31 in. dia.)
D: 12 mm (0.47 in.)
E:

5 mm (0.2 in.)

F:

−

1.0 to +1.0 mm 

(

−

0.04 to +0.04 in.)

G: 360 mm (14.2 in.)
H: 20 mm (0.8 in.)
I:

5 mm (0.2 in.)

KiSC issued 03, 2016 A